Arc Welding Rod Chart by WcWelding
Arc Welding Rod Chart by WcWelding Type AWS Class Current Type Welding Position Weld Results Mild Steel E6010 E6011 DCR DCR AC F V OH H F V OH H Fast freeze deep penetrating flat beads all purpose welding E6012 E6013 E6014 DCS AC DCR DCS AC DCS AC
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Here is a detailed stick electrode welding amperage chart Whether you are a novice welder or a seasoned pro this chart is a handy tool to keep close while welding
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ER– An electrode or filler rod that is used in either a MIG wire feed or TIG welding 70– A minimum of 70 000 pounds of tensile strength per square inch of weld S Solid wire 6– The amount of deoxidizing agent and cleansing agent on the electrode This is a copper coating on the electrode and there are different types too MIG Wire Electrode Label Meaning for a ER70S 6 Label
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ELECTRODE PART NUMBER CHART ELECTRODE DESCRIPTIONS TYPE 6011 Mild Steel Current AC/DC All position electrode Use when you are unable to prepare a welding surface Its deep penetration allows welds through rust scale oil and dirt TYPE 6013 Mild Steel Current AC/DC All position electrode Best used with clean or prepared welding surface
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Before welding it is recommended by WIA that the materials weldability compatibility be confirmed by a suitably qualified welding specialist in choosing the correct welding electrode to be used The selection chart is a reference guide for suggested welding applications WIA accepts no liability for the products selected from this selection
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Ceriated ElectrodeOrange coded electrode that contains a minimum of 97 3 tungsten and 1 8 2 2 cerium These can be used in both AC and DC welding processes but performs best at DC low current settings Thoriated ElectrodeRed coded electrode that contains a minimum of 97 3 tungsten and 1 8 2 2 thorium
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AC electrode for welding on equipment and pipe that transport liquid ammonia propane and other gases An excellent all position electrode for applications requiring a nominal 2 1/4 nickel deposit Excalibur 8018 C3 MR E8018 C3 H4R DC Excalibur 8018 C3 MR is a 1 nickel all position electrode
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tungsten electrode at 1 0 ampere up to high speed tube mills welding with a 250 diameter tungsten electrode using current as high as 600 amperes A precise yet consistent electrode will have a dramatic effect in weld results and tungsten electrode life Cutting the tungsten electrode is usually required if the electrode is grossly contaminated
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E7018 X E Indicates that this is an electrode 70 Indicates how strong this electrode is when welded Measured in thousands of pounds per square inch 1 Indicates in what welding positions it can be used 8 Indicates the coating penetration and current type used See Classification Table above X Indicates what alloys are in this electrode See Suffix Table page 45
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The electrode identification system for steel arc welding is set up as follows Eindicates electrode for arc welding The first two or three digitsindicate tensile strength the resistance of the material to forces trying to pull it apart in thousands of pounds per square inch of the deposited metal
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An electrode is a coated metal wire It is made of materials similar to the metal being welded For starters there are consumable and non consumable electrodes 1 In shield metal arc welding SMAW also known as stick electrodes are consumable which means that the electrode is consumed during its use and melts with the weld
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Welding Rod Selection Chart Should i use 4043 or 5356 filler alloy welding filler metal to a base rutile and cellulosic electrodes welding electrode chart and selection arc welding of specific steels and cast Discovering The 7018 6013 6011 And 6010 Welding Rod Sizes Chart
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An electrode is a coated metal wire It is made of materials similar to the metal being welded For starters there are consumable and non consumable electrodes 1 In shield metal arc welding SMAW also known as stick electrodes are consumable which means that the electrode is consumed during its use and melts with the weld
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TIG Welding Tungsten Electrode Selection Chart Type AC/DC Recommended Usage 2 Thoriated Red DC Copper alloys nickel alloys titanium alloys and non corrosive steels 2 Lanthanated Blue AC DC Aluminum alloys magnesium alloys nickel alloys copper alloys
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Electrode Selection Chart This WIA selection chart and it s recommendations should be used merely as a guide only Every attempt has been made to ensure the product information is correct at the time of publication Before welding it is recommended by WIA that the materials weldability/compatibility
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COMPARISON CHART RATNA RANGE OF LOW HEAT INPUT ELECTRODES APPROXIMATE COMPARISON CHART Related to Products Low Alloy Electrodes for Low Temperature Service RATNA HF II LH DIN 8555 RATNA HF 5 DIN 8555 RATNA HF MN DIN 8555 FLUX CORED ARC WELDING WIRE FCAW RAAJCORED 81 W AWS A5 29 E81T1 W2 RAAJCORED 71 AWS
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Fusion welding The most widely used welding proc esses rely on fusion of the components at the joint line In fusion welding a heat source melts the metal to form a bridge between the components Two widely used heat sources are Gas flame The molten metal must be protected from the atmosphereabsorption of oxygen and nitrogen leads to a
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For example an eighth in diameter electrode welds great between 75 and 125 amps Whereas a 5/32 diameter electrode can weld optimally at up to 220 amps The best way to know what the optimal amperage you should use is to test the welding electrode on a scrap piece of metal and observe the resulting weld
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This electrode can be used with DC currents It is suitable for welding steels in vertical or overhead applications They give excellent performance when used in
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with TIG welding Direct current with the electrode connected to the negative terminal of the power source is used for carbon steels copper and its alloys stainless steels nickel and its alloys titanium and its alloys zirconium and its alloys Alternating current is used for welding aluminium and its alloys magnesium and its alloys
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Before welding it is recommended by WIA that the materials weldability compatibility be confirmed by a suitably qualified welding specialist in choosing the correct welding electrode to be used The selection chart is a reference guide for suggested welding applications WIA accepts no liability for the products selected from this selection
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Shielded metal arc welding with the transformer welding machine depends upon the fundamental fact that when one side of the welding circuit is attached to a piece of steel a welding electrode connected to the other side and the two brought into contact an arc will be established If the arc is properly controlled the metal from the
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The welding electrode which is commonly known as welding rod is a piece of flux coated metal wire that also acts as filler when used in the welding process known as the shielded metal arc welding or SMAW In the SMAW process also commonly referred to as stick welding the welding rod a k a stick electrodes melts along with the workpiece acting as filler
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2 Welding Position 3 Power Supply 4 Joint Preparation 5 Welding Quality/Weld finish 6 Welding Cost We will discuss these factors one by one Please note that a selection chart for choosing the correct welding electrode based on the parent material in PDF format is
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Typical operating ranges for a selection of welding electrode sizes are illustrated in the table Jasic Welding Electrode Selection Chart Electrodes should be dry and used according to the instructions This will reduce the hydrogen in the molten pool and welding seam avoiding the blowholes and cold cracking
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On site and workshop welding where better mechanical properties are required and the work cannot be re positioned to allow welding in the downhand The electrode is recommended for welding joints subject to radiographic examination in pressure vessel ship building bridge and storage tank fabrications Classifications
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Indicates how strong this electrode is when welded Measured in thousands of pounds per square inch 1 Indicates in what welding positions it can be used 8 Indicates the coating penetration and current type used see the classification table below X Indicates that there are more requirements
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In welding an electric current is conducted through an electrode which is used to join the parent metals When you keep electrode tip near the parent metal electric current jumps from the electrode tip to the parent metal The main purpose of electrodes used in welding
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REVISION 01/06/2014 Weld Filler Metal Selection Chart for Shielded Metal Arc Welding SMAW For Various Metal Combinations The attached Tables provide generally accepted electrode selections for the base materials shown along with process areas that need special consideration
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Weldcote Metals6011 Mild Steel Electrodes Lincoln ElectricFleetweld 37 E6013 Stick Electrodes Lincoln ElectricFleetweld 47 E7014 Stick Electrodes ESAB VacPac 7018 1 Prime Stick Electrodes
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We only endorse products that we have researched thoroughly and will of use to our readers You can use our electrode amperage chart to find out the correct amp range for a specific electrode and its thickness You might also find our welding calculators useful
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Moving forward we will be looking at the 3rd digit in the SMAW welding electrode identification number In our example above the number is E 7018 so our third digit would be a 1 This number is an indicator of applicable weld position The number 1 indicates an All position electrode A number 2 would indicate a flat and
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Do not touch electrode if you are in contact with the work ground or another electrode from a different machine Do not touch electrode holders connected to two welding ma chines at the same time since double open circuit voltage will be present Use only well maintained equipment Repair or replace damaged parts at once
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Cross Reference Chart Part Number Description AWS Din SDS 1109 Gold 309 MoL 16 A 5 4 E 309 MoL 16 8556 E 23122 R23 1110 Blue 309 L 16 A 5 4 E 309L 16 8556 E 2312L R23 1112 All Position 625 Inconel Electrode A 5 11 E NiCrMo3 1736 EL NiCr20Mo9Nb SDS 1116 Hastelloy C 276 All Position Electrode E NiCrMo4 1736 EL NiMo15Cr15W SDS
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