dual sliding gatePreinstalled Slide gate plate and nozzle
2016/03/07 The slide gate of the ladle is opened and oxygen lancing is done to allow liquid steel flow via a refractory shroud into a tundish That allows a reservoir of the metal to feed the casting machine The equipment for continuous casting of steel consists of 1 The ladle to hold steel for teeming major types of moulds are 1
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Wire casting technology is well known in the case of aluminum copper or with alloys of these metals One example of the wire casting method for steel is a so called rotary continuous casting method Steel is cast into a rotary mold formed a large diameter steel wheel and the steel
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Manganese and silicon additions are made as part of the deoxidation practice The initial charge is made up of gates risers and steel scrap A mixture of 50 percent gates and risers and 50 percent steel scrap makes a satisfactory initial charge The risers are larger than those used for copper base alloys Each casting presents its
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AFS Copper Alloy Division Click here to see the story as it appears in the February issue of Modern Casting Many alternative low lead brass and bronze alloys are available to metalcasting facilities for use in producing castings that will be in compliance with the Safe Drinking Water Act or
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2014/01/01 In the past 20 years a number of Near Net Shape Casting NNSC technologies have appeared 1 2 These have promised to shorten the steel production line providing steel products with shapes and dimensions closer to the final product Figure 4 7 1 Thus once CCC had totally usurped ingot casting practices the first advance toward
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ASTM s steel standards are instrumental in classifying evaluating and specifying the material chemical mechanical and metallurgical properties of the different types of steels which are primarily used in the production of mechanical components industrial parts and construction elements as well as other accessories related to them
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RZ INSTITUT AD MACEDONIAproduction of aluminium and copper alloys in ingots steel deoxidation aluminium alloys ramming masses for induction industrial furnaces masses for torquetting of electric furnaces ground chamotte and dolomite metallurgical lime additives and other non metal products for steel industry foundries and metalwork
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continuous cast cobalt based alloys for the investment casting industry Essentially all of the Corporation and Joslyn Stainless Steel in the late 60 s as a means of producing low carbon Foundry deoxidation of AOD refined cobalt alloys is usually neither required nor recommended
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Once the liquid steel refining process is completed during steelmaking the liquid steel contained in the ladle is normally sent to a continuous casting machine The steel is poured from the ladle to a tundish and then from the tundish into a water cooled copper mould which induces the formation of a thin solidified steel shell Fig 1
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Through making changes to the steelmaking process i e deoxidation of steel the authors of this paper succeeded also in reducing surface defects of C45 6 in the casting process Several parameters during ladle treatment i e treating the steel melt and continuous casting
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31 Decarburization It is difficult to produce steel by conventional steel making with <0 03 C Carbon can be lowered to 0 01 from 0 04 to 0 06 levels by simply exposing it to a vacuum Particular attention must be paid to the amount of carbon in alloying additions made after decarburization of steel Sulfur and Phosphorus Control
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Method of casting steel strip in which molten steel solidifies as a shell on a chilled casting surface 100 The casting surface 100 has a texture 101 formed by a regular pattern of surface projections 103 and depressions 102 and the steel chemistry is selected to generate in the casting pool deoxidation products which form on the casting surface 100 a layer of less than 5 microns
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For solidification steel is cast into moulds either of cast iron for the ingot casting route or into copper moulds for the continuous casting process The heat of liquid steel is extracted by the cold mould surface so that crystals can form and grow A solid shell is formed and solidification progresses by maintaining the cooling
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These alloys are poured into many types of castings such as sand shell investment permanent mold chemical sand centrifugal and die casting The copper base casting alloy family can be subdivided into three groups according to solidification freezing range Unlike pure metals alloys
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Method of casting steel strip in which molten steel solidifies as a shell on a chilled casting surface 100 The casting surface 100 has a texture 101 formed by a regular pattern of surface projections 103 and depressions 102 and the steel chemistry is selected to generate in the casting pool deoxidation products which form on the casting surface 100 a layer of less than 5 microns
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Insulating refractory castable cement based on Alumina for the permanent refractory lining of crucible furnaces for copper and its alloys High refractoriness and very good insulating behaviour for minimum side thermal losses in the furnace Density 2 0 Kg/dm3 Thermal conductivity 1 50 W m K 2 Refractories for casting ladles
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Soft steel chaplets are used in iron and steel and copper chaplets in brass and bronze castings Chaplets should be the same composition as the casting if possible In all metals except aluminum and the light alloys a core tends to float because all of the metal enters the casting through the gates and the sand near the gates becomes
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The compositions of slags vary with the process used and the type of iron or steel being melted The cleanliness of the metallic charge often including sand encrusted gates and risers from the casting process or rust and dirt encrusted scrap significantly affects the type of
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A 941 Terminology Relating to Steel Stainless Steel Re lated Alloys and Ferroalloys3 E 94 Guide for Radiographic Examination4 E 165 Test Method for Liquid Penetrant Examination4 E 186 Reference Radiographs for Heavy Walled 2 to 41⁄2 in 51 to 114 mm Steel Castings4 E 272 Reference Radiographs for High Strength Copper
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graphite electrodes for electric arc furnaces for steel special steel cast steel and forged steel and metal refinery electric furnaces specialty graphite products silicon carbide coated products carbon carbon composites heating elements used for the calcination of ceramic capacitors and electronic parts heating equipment used for sintering dissolving and heat treatment inside electric or
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and microcracks in casting production line Additive elements to molten steel and chemical element and alloys in the iron slag may produce indigenous and exogenous inclusions in the microstructure The presence of the inclusions in the microstructure changes the cleanliness of the steel and affects the material properties of the steel products
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The deoxidation techniques Deoxidation with phosphorusis used for tratment of most copper alloys Phosphorus is added into the melt in form of waffles or granules of master alloy 85 Cu 15 P which are either dumped into the melt and stirred or added on the ladle bottom before pouring
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Hodgson D S Vapalahti and B G Thomas Finite Element Analysis of the Heat Transfer in a Copper Mould during Continuous Casting of Steel Slabs Continuous Casting Consortium Report 200505 University of Illinois May 14 2005
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A 941 Terminology Relating to Steel Stainless Steel Re lated Alloys and Ferroalloys3 E 94 Guide for Radiographic Examination4 E 165 Test Method for Liquid Penetrant Examination4 E 186 Reference Radiographs for Heavy Walled 2 to 41⁄2 in 51 to 114 mm Steel Castings4 E 272 Reference Radiographs for High Strength Copper
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The casting characteristics of copper can be improved by the addition of small amounts of elements including beryllium silicon nickel tin zinc chromium and silver Cast copper alloys are used for applications such as bearings bushings gears fittings valve bodies and miscellaneous components for the chemical processing industry These alloys are poured into many types of castings such as sand shell investment permanent mold chemical sand centrifugal and die casting
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